1000 DC Cantilever Type Single Twist Cabling Machine
|FOB Price:||US $95,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $95,000/ Set|
|Transport Package:||Wood Package|
|Payment Terms:||L/C, T/T, D/P, Western Union|
- Model NO.: 1000
- Certification: BV
- Heating System: Non
- Mould Life: Usage Approximate 10years
- Condition: New
- Warranty: 12 Months
- Inverter: Siemens
- Main Electrical Elements: Siemens, Omorn, Schneider
- Trademark: DH
- Origin: Jiangsu, China
- Precision: High Precision
- Demoulding: Automatic
- Function: Normal
- Automatic Grade: Automatic
- Customized: Customized
- Motor: Siemens
- Bearing: NSK, NACHI
- Factory Location: Between Jiangsu and Zhejiang Prov.
- Specification: CE
- HS Code: 8477900000
1. Tension pay-off rack----(customized by customers' requirement, with extra charge)
2. 7 heads of whipping head---- a set
3. 7 heads of cotton yarn accumulator---- a set
4. Wire hub---- a set
5. Main cotton yarn whipping head---- a set
6. Single-head cotton yarn accumulator---- a set
7. Longitudinal covering machine---- a set
8. Synchronize F pull-off machine---- a set
9. Concentric lapping machine---- a head
10. The rack of tape accumulator---- a set
11. Speed measuring meter counter---- a set
12. φ1000 cantilever single twist cabling main machine---- a set
13. PLC control cabinet---- a set
14. Slope platen---- a pc
l Specification description
1. 7 heads of cotton yarn whipping head a set
a. Concentric cotton yarn whipping, 3.7KW motor, Danfoss variable frequency inverter.
b. Synchronous belt drive, all cotton yarn whipping direction and speed are same.
c. Linkage with wire speed-up and speed-down control.
d. Applicable for φ175(outer diameter)* φ90(inner bore)*120mm(outer width) cotton yarn axis ( confirm by drawings).
e. Cotton yarn tension mechanical adjustable.
2. 7 heads of cotton yarn accumulator a set
a. Each pipe length of accumulator is 300mm.
b. Turning guide wheel φ150mm, made by Nylon.
3. Wire hub a set
Bore diameter φ40mm, customer get concentrator mould.
4. Main cotton yarn whipping head a set
a. Concentric cotton yarn whipping, 1.1KW motor, Danfoss variable frequency inverter.
b. Synchronous belt drive, linkage control with wire speed.
c. Applicable for φ175(outer diameter)* φ90(inner bore)*120mm(outer width) cotton yarn axis ( confirm by drawings).
d. Cotton yarn tension mechanical adjustable.
e. Center thread hole: φ15mm.
f. pipe length of accumulator: 300mm.
5. Longitudinal covering machine a set
a. The max. tape OD is φ400mm, 2.5kg magnetic powder to control tension.
b. Digital display tension size, tension adjustable.
6. Synchronize F pull-off machine a set
a. Rotate part synchronize with mainframe cantilever.
b. Powered: Z4-11kw DC motor with Eurotherm DC controller.
c. Motorized φ400aluminum wheel, differential traction, synchronous belt transmission power.
d. 4 pieces passive group steel guide wheel, hard chrome plating.
e. Pneumatic type electromagnetic control disc type synchronizes brake.
f. Dynamic opening and closing,fully sealed stainless steel protective guard, organic glass window.
g. The frame of machine is made by steel plate and rectangular steel welding, draw-off caterpillar treatment, high accuracy boring mill processing, boring complete, with non-deforming and high accuracy feature;
7. Concentric lapping machine a head
a. Concentric type taping, powered by cantilever spindle, synchronization with cantilever.
b. Contrahelical taping by both ends, synchronous belt type power transmission.
c. Magnetic powder tension adjustment, tape tension is adjustable during operation.
d. Dynamic balance can correct high speed tape bobbin.
e. Adjustable angle nylon threads the tape drum.
f. Tape bobbin max.: φ350*45w; inner hole: φ50 or φ75.
g. The max. rpm is 1680rpm, speed-up and speed-down function synchronous with the main machine.
h. 4 section variable speed, gears adjust by pitch and tape width.
i. Tooth chain type fine tuning variable speed tape pitch.
j. Two tape accumulator rack: each can keep 8 bobbins, with alignment mould.
8. Speed measuring meter counter a set
a. Meter counting wheel 1m/each circle.
b. Encoder to measuring the length, feedback to control production line's wire speed and pitch.
9. Φ1000 single twist cabling main machine a set
a. Motive power: main motor Z4-30kw DC motor, taking-up Z4-22kw DC motor, traversing 3HP 1:15 CPG motor made in Taiwan, inverter by Danfoss, DC controller by Eurotherm (made in UK).
b. The max. of main cantilever rotating speed is 450rpm;
c. All import high intensity synchronous belt drive, all bearing are use Japan Koyo or NACHI.
d. Applicable for wire coilφ1000 (outer diameter)* φ80 (inner bore)*750mm (outer width) (confirm by drawings).
e. The scope of lay is 200-700mm (needs to provide lay scope and wrapping width);
f. The maximum wire diameter after cabling isφ15mm;
g. The height of inlet wire shaft centre: 1100mm;
h. Set a stopping brake air-operating device at the inlet wire;
i. With safety gate locking switch, lifting wire bobbin platen locking switch.
j. Brake resistance is made in TW.
k. Air-operating braking brake;
l. Set a traversing hand switch for loading and unloading easily.
m. Set wire bobbin manual operation contrahelical rotated for change bobbin take -off the thread easily.
n. Wire bobbin loading and unloading by electric hydraulic lifting, manual operation.
o. pitch setting: touch-screen operation, PLC programming, computer automatic tracking correction, pitch error less than 3%, Pitch error can amended at any time;
p. The frame of machine is made by steel plate and rectangular steel welding, draw-off caterpillar treatment, high accuracy boring mill processing, boring complete, with non-deforming and high accuracy feature;
q. Machine appearance dimensions: L * W * H (3850 * 2200 * 2250) mm.
10. PLC control cabinet a set
a. Independent electrical equipment operation standard control cabinet; external rotating operation crane jib and control cabinet.
b. Operation panel is 10.4 color man machine interface touch screen; Mitsubishi PLC programming automatic control pitch;
c. Cotton yarn whipping, taping, front pull-off, mainframe, traversing single action/ linkage function.
d. Cotton yarn whipping, traversing controlled by inverter, others are DC control.
e. Air-operating electromagnetic control dual units brake stopper;
f. Imported high-precision encoder.
g. Electrical appliances control all use the imported brands: Danfoss inverter, Eurotherm DC controller.
h. Voltage is 380V, three-phase four-wire, allowing voltage within 380V ± 5%.
11. Inclination platen a set
Slope type rotary platen, easy to reel pass in and out of the machine.